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Welcome to the Gautrans HVS site
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Economic Benefit of HVS
Testing |
The development and refinement of the
APT programme in South Africa over the past two and a half decades has
had a major technological and economic impact on the design, construction
and maintenance of South African roads with significant cost savings
and a many-fold return on research investment. Data obtained from HVS
testing is invaluable as decision support for the selection of alternative
road design and rehabilitation options.
The fact that the HVS fleet has been operational for more than 24 years
clearly indicates the cost savings made possible through the implementation
of this technology by road authorities in South Africa and internationally
in Europe and the United States of America. Economic analysis indicated
a benefit/cost ratio for HVS testing in excess of 10. The HVS has helped
researchers and road authorities to bring theory and practice together
to the benefit of both fields.
In total the quantifiable benefits obtained for HVS testing expressed
as an annual benefit that should continue year after year are about
US$ 17 million per year (exchange rate R2,65/US$ and 15 % inflation
rate). If the present total cost per year of running the HVS fleet of
US$ 1,358,490 is used, the benefit cost ratio is 12,8. This is obviously
only a rough guide, but clearly indicates the extent of the benefits
possible from the application of HVS research technology. (Horak, 1992)


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What is Accelerated Pavement testing?
Accelerated Pavement Testing (APT) can be described
as a controlled application of wheel loading to a pavement structure for
the purposes of simulating long-term, in-service loading conditions. Factors
critical to this simulation of in-service pavement conditions are that
the loading configuration and method of loading be realistic with that
encountered by in-service pavements.
APT allows for the monitoring of pavement performance
and response to accelerated accumulation of damage within a shorter time
frame, providing pavement engineers with valuable information concerning
the behaviour, performance, and life expectancy of pavement structures.
This ultimately results in enhanced understanding of pavement structures
and improved, cost effective design and rehabilitation construction methods.

APT furthermore provides a controlled testing environment in which innovative
pavement designs and new materials can be tested and validated in a short
period without the financial risks associated with failures of in-service
experimental pavements.
APT can be traced back to the AASHO road test, still regarded as one of
the most comprehensive investigations of the performance of pavement systems.
The costs involved with such full-scale APT testing on test roads using
actual traffic initiated research into alternative methods of APT. Currently
APT is differentiated into three main categories namely: full scale test
roads; mobile APT units; and fixed APT units. Full scale test roads are
APT facilities at which actual vehicle traffic is utilised for the application
of loading.
Mobile APT units are load frames with variable axle and wheel configurations
designed to simulate the load application of actual vehicle traffic on
a limited test section. Mobile APT units can be transported to various
locations for testing and are applicable to the investigation of in-service
pavements in addition to specifically constructed test sections.
Fixed APT units also utilise load frames for load application but have
a fixed location and cannot be transported easily to various testing locations.

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What is the Heavy Vehicle Simulator?
The Heavy Vehicle Simulator (HVS) is a fully mobile APT
unit capable of simulating 20 years of traffic within a period of 3 months.

Developed by the South African Council for Scientific and Industrial Research
(CSIR) with assistance from the South African Department of Transport
and the then Transvaal Provincial Administration (now the Gauteng Department of Public Transport, Roads and Works), the HVS provides
a mobile laboratory with the ability to accurately and cost effectively
test and monitor pavements under a variety of environmental and loading
scenarios.
What differentiates the HVS from other similar APT units
is the continued research and improvements made to the unit over the last
3 decades. From its meagre beginnings as a fixed linear tracking pavement
loading device the HVS evolved into a fully mobile APT unit that has gained
worldwide recognition and lead to numerous innovations in development of
monitoring devices for APT testing. These monitoring devices have in turn
improved the capability of the HVS system to accurately simulate and record
pavement performance.

The HVS weighs approximately 46 tons with dimensions of 22.6 m x 3.5 m.
It is capable of applying wheel loads varying from 4 tons to
30 tons per axle (nearly four times the national legal maximum), through a
standard half axle dual truck tyre configuration or modified aircraft
wheel configuration.
Four operational models have been manufactured: the Mk III,
Mk IV, Mk IV+ and HVS-A. The Mk IV+ unit is closely aligned with
the Mk III, but provides full computerized control and limited simulation
of dynamic loading in addition to increase productivity (32 000 repetitions/day
compared to 16 000 repetitions/day of the Mk III). The HVS-A is a super
heavy duty version of the HVS developed specifically for the simulation
of the high loads applied to airport and harbour pavements and other similar
facilities.
Gautrans was the first provincial roads authority worldwide
to operate a fully mobile APT unit in the form of a HVS Mk III in 1978. This
association between Gautrans and the HVS continues until this day with the
recent acquisition by Gautrans of a HVS Mk IV+. Internationally, 2 Mk III,
3 Mk IV and one HVS-A are currently in operation.
Currently comparative testing is in progress with the old MK III HVS and
the new Mk IV+ unit at the HVS test site on Road D2388 near Cullinan.
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